High-Performance SS316 Fractionating Column for Lithium Battery Distillation

Product Description

1.Industrial fractionating columns

Fractional distillation is one of the unit operations of chemical engineering. Fractionating columns are widely used in the chemical process industries where large quantities of liquids have to be distilled. Such industries are petroleum processing, petrochemical production, natural gas processing, coal tar processing, brewing, liquified air separation, and hydrocarbon solvents production and similar industries but it finds its widest application in petroleum refineries. In such refineries, the crude oil feedstock is a complex, multi-component mixture that must be separated, and yields of pure chemical compounds are not expected, only groups of compounds within a relatively small range of boiling points, also called fractions. That is the origin of the name fractional distillation or fractionation. It is often not worthwhile separating the components in these fractions any further based on product requirements and economics.

 

Distillation is one of the most common and energy-intensive separation processes. The effectiveness of separation is dependent upon the height and diameter of the column, the ratio of the column's height to diameter, and the material that comprises the distillation column itself. In a typical chemical plant, it accounts for about 40% of the total energy consumption. Industrial distillation is typically performed in large, vertical cylindrical columns (as shown in Figure 2) known as "distillation towers" or "distillation columns" with diameters ranging from about 65 centimeters to 6 meters and heights ranging from about 6 meters to 60 meters or more.



 

Industrial distillation towers are usually operated at a continuous steady state. Unless disturbed by changes in feed, heat, ambient temperature, or condensing, the amount of feed being added normally equals the amount of product being removed.

The amount of heat entering the column from the reboiler and with the feed must equal the amount of heat removed by the overhead condenser and with the products. The heat entering a distillation column is a crucial operating parameter, the addition of excess or insufficient heat to the column can lead to foaming, weeping, entrainment, or flooding.

2.Applicable Industry
 

All these products are widely used in the chemical process industries where large quantities of liquids have to be distilled. Such industries are petroleum processing, petrochemical production, natural gas processing, coal tar processing, brewing, liquified air separation, and hydrocarbon solvents production and similar industries but it finds its widest application in petroleum refineries.

The application of distillation can roughly be divided into four groups: laboratory scale, industrial distillation, a distillation of herbs for perfumery and medicinals (herbal distillate), and food processing. The latter two are distinctively different from the former two in that distillation is not used as a true purification method but more to transfer all volatiles from the source materials to the distillate in the processing of beverages and herbs.

The main difference between laboratory scale distillation and industrial distillation is that laboratory scale distillation is often performed on a batch basis, whereas industrial distillation often occurs continuously. In batch distillation, the composition of the source material, the vapors of the distilling compounds, and the distillate change during the distillation. In batch distillation, a still is charged (supplied) with a batch of feed mixture, which is then separated into its component fractions, which are collected sequentially from most volatile to less volatile, with the bottoms - remaining least or non-volatile fraction - removed at the end. The still can then be recharged and the process repeated.

In continuous distillation, the source materials, vapors, and distillate are kept at a constant composition by carefully replenishing the source material and removing fractions from both vapor and liquid in the system. This results in a more detailed control of the separation process.

 

 

3.Product Description:

The key of this process is the heating methods, the steam heats one column directly and transfers the heat to other 4 columns to achieve three-effect thermal coupling and energy-saving effects. 
Double-Mash-Column Three-Effect Distillation Process 
The key of this process lies in the heating methods: The steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects. The advantage of this process is energy-saving; It saves over 40% steam 





4.About Us:

Li&Li Mechanical (Guangzhou) Corporation is a professional and experienced corporation that mainly occupied in design, manufacture, installation and debugging the equipment of coating, chemicals, cleaning goods, pharmacy, new energy,Oil&Gas engineering daily use, food, etc. Enterprise strictly execute the ISO9001 standard management, what's more, our company has obtained 33 national utility model patents  and has obtained the D1.D2 pressure vessel manufacturing and pressure pipeline installation qualification issued by the National Quality Inspection Bureau. Our products include: all kinds of Reactor, high-speed dispersers, mixing tanks, condensers(heat exchanger), recycling towers, weighing control systems and other complete sets of automation control equipment, at the same time,  customize all kinds of special-shaped equipment for customers.



5.Part of Our Patents:



6.Exhibitions:


7.Our Project:
 

CATL

Shenzhen Dynanonic Co., Ltd.
 

8.FAQ 

Q: Can you give us a quotation right now?
A: Because each of our products are different and special. Please give us detailed technical data. Then we will make a design and quotation for you as soon as possible.
 
Q: Can you give us your price list?
A: Sorry, we don't have any. Our products are all manufactured according to customers' requirements. Each of the equipment are different and the price is different.
 
Q: What is your MOQ?
A: 1 piece/set.
  
Q: Do you accept a special order?
A: Yes, we do.
We can manufacture all kinds of chemical equipments according to your technical drawings.(Before you give them to us, will sign the contract and confidentiality agreement with you. You don't need to worry about that.)
Or we can make a design for you according to your requirements. What we supply is not only product, but also solution and design.
 
Q: Can you make a design for us?
A: Yes, we can. What we supply is not only product, but also solution and design. And if you make the product in our factory, the design will be free. If not, design fees will be charged accordingly.
 
Q: Can you give us the technical drawing and data?
A: We will give you the overall dimension drawing for your plan and project. But the detailed drawing and data will be sent you after we signed the contract and confidentiality agreement.
 
Q: Do you provide after-sales service?
A: Yes, we do. This product is guaranteed up to one year from purchase unless man-made damage. If there is anything wrong with product itself quality problem, we will change or repair it at our charge. If not, we will provide after-sales service at your charge.
 
Q: Can your engineer come to our place for installation guide?
A: Yes, we can. We will provide a video and document for installation. If you still have problem, we will send our engineer oversea for installation guide.
  
Q: Where is the nearest port?
A: HUANGPU Port.