1500L Ultra-Fast Double Planetary Power Mixer with Fully Automatic Features

Product Description

Product Introduction

     The planetary power mixer is a new all-powerful machine, which combines the principle of traditional double planet mixer and high speed dispersion machine, and has been widely used in many fields.
     For the characteristics of high solid content and large viscosity of power battery slurry, our company has developed an enhanced power mixer with higher speed and greater torque on the basis of the proto-planetary power mixer. In the design process, fully consider the speed of the agitator, stirring power, dispersion linear speed, suspension grade, liquid flow pattern and the distribution of turbulence intensity in the barrel and other factors, the highest high-speed dispersion linear speed can reach 23m/s, the enhanced twist frame can handle any high viscosity battery slurry. The new mixing method - the twist frame rotates clockwise and turns counterclockwise to ensure that the mixing has no dead Angle and no "climbing" phenomenon. In terms of sealing, two sets of mechanical seals plus soft and static seals ensure vacuum - in theory, the sealing performance is enhanced by 30%. The Pt100 temperature sensor is in direct contact with the material, the measurement is more accurate, the reaction speed is faster, and the error is only between ±0.5ºC. This machine is composed of base, beam, column, seal cover, cylinder, transmission and electric control system.

 

Equipment Configuration

Name	Type specification	Brand origin
Reducer	Lithium special industrial gearbox	Gnord/ Tong Li or equivalent brand
Motor	Low speed variable frequency motor 110KW/132KW-4 level, 1 set; High speed motor 110KW/132KW-4 level, 1 set	China
Converter	110KW/132KW*1 set, 110KW/132KW*1 set	VEICHI
Touch Screen	14 inch touch screen, touch screen can run normally, according to actual needs can also omit some steps to run	VEICHI
PLC	VC1-2424MAR-T (Analog module VC-4DA,VC-4AD)	VEICHI
Platinum Thermistor	Material: stainless steel; Measuring temperature: -50 degrees to 280 degrees; Thermal reaction time: 0.3s; measuring accuracy:1°	HTC
Bearing	High speed bearing: Germany FAG Low speed bearing: Domestic HRB	Germany FAG/Domestic HRB
Linear Guideway	Four HGW55CA-L=2250, Class C accuracy	Hao Chen
Framework Oil Seal	High speed oil seal: NAK Low speed oil seal: YSDA Oil seal material should be corrosion resistant (silicone, PTFE, perflurane)	NAK/YSDA
Electrical Apparatus Element	Low-voltage electrical components	Schneider Electric
Valve	According to the drawing	ANIX
Mechanical Seal	Two sets of mechanical seals: 105-Ø110 and 105-Ø220	Chesterton
Gear	Using 20CrMnTi vacuum treatment, tooth surface carburizing hardening processing precision grinding, using bevel gear transmission	OWT
Lubricating Grease	High speed bearing special grease temperature 600 degrees	Bester

 

Product Specifications

vacuum degree	-0.098Mpa  Vacuum pressure holding: no less than -0.085Mpa for static 2 hours
Structure	High strength gantry type
RPM r/min	Revolution: 3~20 Rpm  Rotation: 5~32 Rpm (frequency control of motor speed) forward and reverse control possible;    High speed: 0~1480 Rpm (frequency control of motor speed), the speed error is plus or minus 10Rpm. Speed change can be corrected, the program adds speed correction function
Low Speed Shaft	Two axis twist type
High Speed Shaft	Dual dispersion axis, five Φ300 dispersion disks on each axis
Lifting Mode	Linear guide cylinder hydraulic lifting     Hydraulic motor: 5.5KW
Lifting Height	1300mm
Temperature Measurement Method	Barrel wall temperature measurement
Tank Body Positioning	V-shaped iron positioning, flange structure on the kettle cover to ensure the center positioning
Total Power (KW)	About 225KW/270KW
Power Supply	AC: 3*380V, 50HZ
Dimensions	Length: 5000 Width: 1930 Heigth: 5800  (mm)  (Bucket out base: 1750*900)
Weight  (kg)	About 33500kg
Foundation Bearing	6T/m² (Covers an area of about 10m²)
Range of Application	Lithium iron phosphate, NCM, graphite and other lithium ion battery positive and negative slurry system
Suitable Solid Content	The maximum solid content does not exceed 75%
Suitable for Slurry Viscosity	≤1 million CPS
Cooling Water Flow	0-200L/min (Buyer's own cooling source)
Process Operation Function	During normal operation (the working step can be skipped according to the actual needs of the site), and the process can be stored for easy invocation

 

Dimension parameter

Tank Size (mm) (I nner diameter *  Internal height)	Φ1560×1210 The roundness error of the inner liner is 0.2mm, and the finish of the inner liner reaches 6K mirror surface.
Volume (L)	2310L
Design Pressure  (Mpa)	Inner tank: -0.098Mpa  Jacketed: 0.6Mpa (test pressure)
Design Temperature (°C)	-10~+200°C
Tank Body Thickness(mm)	Inner tank: δ10mm (Measured thickness after processing)  Jacketed: δ6mm.
Temperature control form	2 inch in and out of water cooling, tank body, tank bottom with jacket, increase the cooling or heating area
Discharge Form	DN80 tank bottom pneumatic ball valve, equipped with Ø106 quick clamp + elbow, sampling port DN40 three-piece manual ball valve
Moving Method	Manual,1pc, stainless steel handle, 4pcs directional track casters, super heavy-duty type, casters sealing gap choose the smallest gap to prevent hiding material
Tank Body Temperature Measurement Form	The temperature measuring head is installed deep into the container from the side wall, in contact with the slurry, and directly measures the temperature of the slurry (300mm away from the bottom of the barrel). The position of the temperature measuring port is designed on the same side of the electric control box and the temperature measuring line is thickened to prevent corrosion

 

Our Advantages

1. We are a direct manufacturer and our priority is your complete satisfaction.
2. Logo printing: We can print any logo as per your requires on the case.
3. We take care of each order from start to finish. All emails will be answered in 1 day
4. No matter what's your order quantity, we will offer the same attention to our quality and service
5. Delivery & lead time: All delivery methods are acceptable, and our lead time is quite short. Usually, our lead time around 7 days, depending on the quantity.
6. Packages: Available for ploy bag or carton box
 

Company Profile

Li&Li Mechanical (Guangzhou) Corporation is a professional and experienced corporation that mainly occupied in design, manufacture, installation and debugging of coating, chemicals, cleaning good, pharmacy, new energy, Oil&Gas engineering, daily use, food, etc. equipment. Enterprise strictly execute the ISO9001 standard management, It has obtained 33 national patents for inventions and practical new types, and has obtained the D1.D2 pressure vessel manufacturing and pressure pipeline installation qualification issued by the National Quality Inspection Bureau. Our products include: all kinds of Reactor, high-speed dispersers, mixing tanks, condensers(heat exchanger), recycling towers, weighing control systems and other complete sets of automation control equipment, at the same time,  customize all kinds of special-shaped equipment for customers.

Our branch located Chongqing will start product by the end of 2023

 

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If you have any questions or are interested in our products, please don't hesitate to contact us!